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Instruction Manual
HI 8001 & HI 8002
Panel-mounted and Wall-mounted
Fertigation Controllers
Manufacturers since 1978
These Instruments are in
Compliance with the CE Directives
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Strany 1 - Fertigation Controllers

1Instruction ManualHI 8001 & HI 8002Panel-mounted and Wall-mountedFertigation ControllersManufacturers since 1978These Instruments are inComplianc

Strany 2 - TABLE OF CONTENTS

103.3 FERTILIZATION CONTROLFertigation Controller can use up to 4 fertilizer tanks.Each irrigation program can specify the percentage for each type of

Strany 3

11AGES). For each individual sector’s pH average see panel C 24 (SECTORAVERAGES). All pH averages can be deleted manually or at specified time ofday u

Strany 5 - 2 GENERAL DESCRIPTION

13opening and closing of a valve through which a neutral solution is circulated.The amount of neutral solution added is relative to the opening of the

Strany 6 - 3 FUNCTION DESCRIPTION

14can compensate for changes in the process variable (measurement) and is par-ticularly good for slowly moving processes. When a change occurs in the

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15- To erase all statistics, use panel S 61 (ERASE STATISTICS). Statistics indi-cates pH and conductivity averages for all irrigation programs and sec

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163.10 LOGGING FUNCTIONSThe Fertigation Controller has the capability to log the most important occurredevents and values of different parameters that

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174 USER INTERFACEThe Fertigation Controller’s user interface consists of a 4 x 20 character LCDand a 23-key keyboard.Keyboard structure.4.1 OPERATING

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18different controller entities (programs, sectors, fertilizers etc.) within the samepanel.- LEFT and RIGHT ARROWS KEYS can be used to move the cursor

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19- LEFT, RIGHT arrow keys allow navigation within the currently focuseddata object. If the cursor exceeds the boundaries of the data object then thef

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2Dear Customer,Thank you for choosing a Hanna Product. Please read this instructionmanual carefully before using the instrument.This manual will provi

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204.2 PANEL BROWSING METHODSIn consulting mode, two browsing methods are available to view each of the 62panels (screens) of the Fertigation Controlle

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2111 SOL RAD EXTENS 40 PH CONTROL12 MAN CORRECTION 41 COND CONTROL13 TOTAL CORRECTION 42 CORRECTIONS14 SECTOR STATE 43 SOLAR RAD IRRIG15 - 44 -16 FER

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225 PANEL DESCRIPTION5.1 GENERAL CONSULTINGThe following panels C 01 through C 29 are for the general consulting ofcontroller settings and current m

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23Although access to the controllers features are denied, the functionality of thecontroller is not directly effected if a password authentication seq

Strany 17 - 4 USER INTERFACE

24NOTE:- If the user is logged in and the operational mode is CONSULTING MODE,this panel can be accessed anytime and from any panel using the HOME

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255.2.1 PROGRAM STATE – C 03PROG 08 ACTIVEStarted by Solar RadRepeat 02/05 13:15PROGRAM STATE C03The purpose of this panel is to allow the user

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26REMINDER: In CONSULTING MODE the ESC key can be used as a short-cut key to access this panel from any panel.5.2.2 PH STATE – C 04Prog 08 Ref=06.4

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27and is not program specific.S in = Real time value of EC input sensor. This is an option sensor input tomeasure the conductivity of the incoming wat

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28DayIndicates if the selected program is set to run on a daily schedule.PeriodIndicates if the selected program is set to run on a yearly schedule.Sy

Strany 22 - 5 PANEL DESCRIPTION

29This panel displays the current irrigation state of the indexed program. Time orvolume can control irrigation and the above panel displays the set v

Strany 23 - GENERAL INFO C01

35.4 Alarms Consulting ... 375.5 Log Consulting ...

Strany 24 - SENSORS STATE C02

305.2.9 MAN CORRECTION – C 12Prog 08 +015% +00:05:55 13:15MAN CORRECTION C12This panel displays how much the programmed irrigation parameters

Strany 25 - PROGRAM STATE C03

315.2.11 SECTOR STATE – C 14Prog 08 Sect 21/21Set 00:10:30+009:45Done 00:03:10 13:15SECTOR STATE C14This panel displays the state of each secto

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32This panel displays the set and current amount of fertilizer used for a specificprogram. The Fertigation Controller controls the dosing of 4 fertil

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33PauseThe set pause time value for the indexed agitator of the selected program.System clockNOTE: The agitator’s working time values can be specified

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345.3 STATISTICS CONSULTING5.3.1 TOTAL ACCUMUL – C 19From: 09-26 13:37;120007654L 13:15TOTAL ACCUMUL C19This panel provides a total

Strany 29 - SOL RAD EXTENT C11

355.3.3 SECTOR ACCUMUL – C 21From: 09-26 13:37;12000:00:17 Sect 01/01 13:15SECTOR ACCUMUL C21This panel provides a total (in time or v

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365.3.5 PROGRAM AVERAGES – C 23From: 09-26 13:37;1205.3pH Prog 0106.7mS 13:15PROGRAM AVERAGES C23This panel provides a pH & EC avera

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375.4 ALARMS CONSULTING5.4.1 ACTIVE ALARMS – C 25Low level fert: 4ACTIVE Alarm26-12 14:36:22 13:15ALARM 02/07 C25This displays the active alarms

Strany 32 - AGITATOR STATE C17

38pressed the Fertigation Controller will search for the logged data. If no data isfound the panel is shifted to C 28 (LOG) and “no records found” is

Strany 33 - PROG LAST START C18

39SET key or via panel S 59 (SET LOG LEVELS). The UP and DOWN arrow keysare available to move between log records in a “select previous/next” manner.T

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41 THEORY OF FUNCTIONIrrigation is one of the most important operation in agriculture. With properirrigation the quality and quantity of crops can be

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405.7 PROGRAM SETTINGS5.7.1 ACTIVE TIMETABLE – S 31Between Prog 07Date: 01-04 31-10Time: 07:00 23:00ACTIVE TIMETABLE S31This panel allows the u

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41(for more details see Section 3.1 and Appendix 3):Work dayThe number of consecutive workdays.Program NumberReflects the selected program (can be sel

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425.7.4 START CONDITIONS – S 34Time cond y Prog 07Solar rad NExt tank: -- Link 02START CONDITION S34Using this panel we can set up how a particular p

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43allows the setting of the following parameters:Program NumberReflects the selected program (can be selected only inside panel C 03). SeeSection 5.2.

Strany 39 - SET DATE & TIME S30

44mode, see panel S 53 (IRRIG CTRL MODE). The program number indexes thispanel (for more details see Section 3.1 and Appendix 3). This panel display

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455.7.9 SET FERTILIZERS – S 39 Prog 07Fer1=020% Fer2=055%Fer3=060% Fer4=040%SET FERTILIZERS S39The fertilizer dosing is controlled b

Strany 41 - SET PRIORITY S33

46Alarm thresholdSelectable pH control alarm threshold represents the time interval (mea-sured in the Fertigation Controller’s control cycles) conside

Strany 42 - Prog 07

47fertilization process. The program number indexes this panel. This panel displaysand allows the setting of the following parameters:ManualThe selec

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48program. If “Work” and “Pause” are set the agitator will function intermittentlyrelative to the time settings. In this panel the agitator number is

Strany 44 - SET SECTORS S38

495.8 MANUAL COMMANDS5.8.1 MANUAL START – S 47Active program: 03Start program: -- ?PROG MAN START S47Each program can be manually started using thi

Strany 45 - Prog 07

52 GENERAL DESCRIPTIONThe Fertigation Controller is a micro-processor-based system used in fertiliza-tion and irrigation control for greenhouses or op

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50Y (yes) can be entered next to the selected condition to change the controllerstate. Only the Y (yes) key will have effect in activating the appropr

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51Ctrl in Pre / PostPress Y (yes) then ENTER to control pH prior and after irrigation.Use acid in pHCtrlPress Y (yes) or N (no) then ENTER to control

Strany 48 - FILTERS CTRL S46

525.9.4 CALIBRATE SENSORS – S 54 Channel: 01Now: 02.3 Ref: 02.5Status: First StageCALIBRATE SENSOR S54The sensor calibration procedure consist

Strany 49 - STOP - WORK

53SensNr = The selectable number of pH sensors in the system (1 to 2).SensNr = The selectable number of EC sensors in the system (1 to 3).SDifThe maxi

Strany 50 - Ctrl in Pre/Post Y

54ECkFactory amplification setting for EC control.ECTiIntegral constant for EC control. Setting the value to 99.9 minutes effec-tively disables the in

Strany 51 - Volume control: N

55corded and can be inspected at the same time. Alarm events are stored regard-less of log level and can be inspected using panel C 27 (ANOMALY). Pa

Strany 52 - Channel: 01

565.9.11 ERASE STATISTICS – S 61 Erase all: - On overflow: YDaily at hour: 00:01ERASE STATISTICS S61With this panel it is possible to erase stored

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576 CALIBRATION PROCEDURES6.1 SENSOR CALIBRATION PROCEDUREThe purpose of calibrating the Sensor’s used in conjunction with the FertigationController i

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586.2 PID TUNING PROCEDUREFor the PID controller, we have three working modes:1. With PID regulation algorithm (Proportional, Integrative and Derivati

Strany 55 - SET PASSWORD S60

596.2.1 PID TUNING PROCEDUREDue to the fact that the pH and EC controls function with minimal error at thecontrol output value, the PID controller mus

Strany 56 - Erase all:

63 FUNCTION DESCRIPTIONIn this chapter the main functions of the Fertigation Controller are presented. Fora better understanding see the typical insta

Strany 57 - 6 CALIBRATION PROCEDURES

60A. NECESSARY STEPS FOR TUNING THE PID CONTROLLER FOR PH AD-JUSTMENT1. The pH of the water source used for irrigation is measured. When this value is

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6110. At the end of the program consult the log table. Write down in a table thevalues for the pH sensor and the time when the reading was done (see S

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62- Total number of sectors = 1- Irrigation time = 15 minute2. Go to panel S 38 (SET SECTORS) and check the above settings. If they aredifferent adjus

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63NOTE: The period of time for Irrigation time (15 minute default) - panel S 37(PRE/POST IRRIG) - can be modified (increased or decreased), if theproc

Strany 61

64- The control function remains constant; however, a steady state offset ispresent meaning that the set point is never completely maintained.4. INTEG

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65sensor #1) is outside of the allowable dead band determined by the specified pHReference value together with the pH min and pH max offset limits. Th

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668 TROUBLE SHOOTING GUIDETHE CONTROLLER DOES NOT FUNCTIONCheck to insure that the proper voltage is applied to the controller. After con-necting the

Strany 64 - 7 ALARM DESCRIPTION

67occurred that may not be correctable by the type and amount of acid (or base)being used. If the problem persists after checking the process pH and a

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689 ELECTRICAL DIAGRAMS

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7- The accumulated solar radiation starting level value is used as a thresholdvalue for the accumulated solar radiation. When the accumulated solarrad

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71POWERBOARDEXTENSIONBOARDMAINBOARD

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72APPENDIX 1- KEYBOARD OPERATING MODESCONSULTING MODE:- arrow keys can be used to navigate inside the currently focused object- ESC key can be used as

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73APPENDIX 2 - OUTLET ASSIGNMENT TABLEOUTLET NUMBER ASSIGNED ELEMENT08 Filter1 35 SECTOR VALVE 1209 Filter2 36 SECTOR VALVE 1310 pH 37 SECTOR VALVE 14

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74APPENDIX 3 - GRAPHICAL EXPLANATION

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77APPENDIX 4 - LIST OF PANELSGeneral InfoWORK Anomalies 00Prog 08 06.4pHSect 07 02.1mS 13:15GENERAL INFO C01Active Program: 0406.3pH 1200W/m2

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78Prog 08 Time Y Day Y Period Y 13:15WORK TIME COND C08Prog 08 Priority 05Conflict Programs 02 13:15PRIOR & CONFLICT

Strany 77 - APPENDIX 4 - LIST OF PANELS

79Prog 02 Fert 02 Set 40%Current 20% 13:15FERTILIZ STATE C16Prog 08 Agitator 01Work 00:03 WORKPause 00:02 13:15AGITATOR STATE C1

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8SOLAR RADIATION FACTOR:- This option can be set using panel S 42 (CORRECTIONS). This factoraffects the irrigation time or volume extension in accorda

Strany 79 - Program Settings

80Prog 07Repeats 04 Pause 00:30:00PROGRAM REPEATS S36 Prog 07 PreIrrig: 000:00:05PostIrrig: 000:00:05PRE/POST IRRIG S37Valve 05 Pr

Strany 80 - Prog 07

81Pre 00:33 Prog 08Work 00:10Pause 00:05SET AGITATORS S45Link 05 Filter 01Clean on alarm: YClean time: 01:01:02FILTERS CTRL S46Controlle

Strany 81 - Controller Settings

82Ctrl on pH alarm: YIrrig on pH alarm: Y Ctrl on EC alarm: YALARM BEHAVIOR S52Volume control: N Time control: YIRRIG CTRL MODE S53 Channel: 01N

Strany 82 - Channel: 01

83Disable password: NNew password: ---SET PASSWORD S60Statistics ConsultingFrom: 09-26 13:37;120007654L 13:15TOTAL ACCUMUL C19Fro

Strany 83 - Statistics Consulting

84Controller LoggingExt state:ACTIVEProg State changed.18-08 15:05:30 15:05Log 0012 Lev 03 C28Manual CommandsActive program: 03Start program: -- ?PRO

Strany 84 - Manual Commands

85APPENDIX 5 - INSTALLATION BLOCK DIAGRAM

Strany 86

87Recommendations for userBefore using this product, make sure that it is entirely suitable for the environment inwhich it is used.Operation of this i

Strany 87 - WARRANTY

88www.hannainst.comMAN800107/03

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9sectors using one of the following ways:- Manually- Every day at specified hour- Automatically when the accumulations counter value overflows3.2 COND

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